Process
Ahmed Socks Industries one-stop services from design proofing, sourcing of raw materials, knitting, sewing, shaping, packaging to logistic. Sample pairs are produced and sent to client for quality, size, color and details confirmation. We start production process once the samples are approved.
1. KNITTING
Raw materials are washed, spun into yarn and colored at factory. The yarn then comes to big yarn spools. A multitude of needles then knit the various threads into a series of interlocking loops. These loops form the tube of woven material used in making socks. For the best possible fit and comfort, each individual garment part and size is made on individual stitching machines with different diameter needles. Computerized sock knitting machines work at high speeds and can easily be programmed to produce a wide variety of socks.
2. SEWING
All parts come out like finished tubes. The great advantage of this is that the finished garments have a minimum number of seams, which allows for better comfort, and eliminates excessive rubbing from bulky seams. After inspecting, turns individual pieces inside out and do linking and seaming processes. Hand-linking, seamless linking or auto-linking will be applied on different type of socks.
3. WASH AND DRY
They are washed and dried to shrink and stabilize them. This wash is done with water only; no detergents are used.
4. LOGO EMBROIDERY
Brand mark and logo embroidery pattern are stitched with computer software and automated embroidery machine. Integration of science and technology, advanced and detail embroidery is possible.
5. BOARDING
Socks are shaped with the help of heat and steam, on metal foot stretch frame. This gives them the proper shape and smooth appearance.
6. INSPECTION
Quality inspection takes placed in every step of the production process and the most thorough product quality inspection takes placed right before packaging in order to guarantee that no socks are defective or contaminated.
7. PACKAGING
After the socks have passed an extensive quality control process they are ready to be packed following client specifications. Packaging is as important as the sock itself and all aspects are specified and confirmed. Band rolls, header cards, stickers, hooks, clips, hangers, poly bags, pallets, cartons, etc. We can order custom package material from the designated supplier of client as well.
8. SHIPPING AND DELIVERY
After manufacturing and packaging the finish product goes to an safe warehouse for storage until they are loaded for transport. We only work with reliable freight forwarders that delivered all cargo on the agreed time and date. Approximately 80% our production is exported.
Key Points About Company
We’re dedicated to excellence and precision – two things that have taken us far in the industry. We pride ourselves on our work, and we do whatever it takes to get the job done.